Industrial 3D Is Our Business™

We make the printers. We know the technology.
We print the highest performance polymers.
We continuously test the newest materials.
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Industrial 3D Printing Services

Highest Performance Materials: PEEK/PEKK, ULTEM, CF-PEEK/PEKK
Engineering Grade Materials: ESD-PC, PA-CF, PA-GF, PC, CF-PC
Concept Prototyping Materials: Pro-ABS, ASA, PA (Nylon), Flexible, PP

Functional Prototyping  ● End-Use Parts  ●  R&D Support

 

 Your Partner In Industrial 3D Printing

[email protected], 1-855-466-3813

3D PRINTING TECHNOLOGIES

FFF

FFF is a method of layering the molten thermoplastic material on a heatbed. This technology makes it possible to create utility models, prototypes, marketing mock-ups or composite elements. This is the most optimal method for quick prototyping of parts that must maintain the required standard tolerance. This technology makes it possible to create everything from concept models, functional prototypes, end-use parts and more. This is the most optimal and cost-effective method for quick prototyping of parts.

MATERIALS WE USE

ULTEM™ filament
PEEK, PEKK, CF-PEEK and CF-PEKK
ESD-PC
ASA
PRO ABS
PLA

MATERIAL

ULTEM™ filament

SABIC’s high performance ULTEM filaments are made with our proprietary ULTEM resin (PEI) technology, offering full lot traceability back to the raw materials.

MATERIAL

PEEK, PEKK, CF-PEEK and CF-PEKK

A material that perfectly combines good sliding properties, mechanical strength and resistance to high temperatures. Can be used together with the 3DGence ESM-10 soluble support material.

MATERIAL

PRO ABS

A material with engineering applications, durability and impact resistance. It is less brittle than PLA and has a higher resistance to high temperatures. PRO ABS has various variants of finishing such as grinding, varnishing, giving the possibility of obtaining prints of high visual quality.

MATERIAL

ASA

It’s a polymer with mechanical properties similar to ABS. The replacement of butadiene with rubber acrylic gives the material additional mechanical properties and resistance to UV radiation. ASA has a lower shrinkage ratio compared to standard ABS. The material is also characterized by very good resistance to weathering, chemical and thermal resistance and high gloss.

MATERIAL

PET

Hard raw material with high physical strength. This material is characterized by low moisture absorption and low shrinkage, which makes it possible to print large parts. This filter combines the properties of PET and ABS, which makes it suitable for a wide range of applications.

MATERIAL

FIBERFLEX 40D

It is a thermoplastic elastomer with high impact strength at low temperatures. The material has good physico-chemical properties. Filament is used to create rubber elements and machine parts.

MATERIAL

PA

Thermoplastic material for technical and functional applications. It is characterized by resistance to chemical compounds, high temperature and low abrasion. It is used in the creation of mechanical parts and technical elements such as bearings and gears.

MATERIAL

PP

The material with the highest flexibility among the popularly used polymers. It is characterized by high chemical resistance to acids, alkalis and salts, as well as organic solvents. It is flammable, colourless, odourless and insensitive to water.

MATERIAL

PC

Polycarbonate is a thermoplastic characterized by very high strength and impact strength. With features such as accuracy and dimensional stability, it is ideal for creating parts that require high durability.

MATERIAL

PA-CF

Nylon (PA6) additionally reinforced with carbon fibre. The material shows high thermal and chemical resistance. Compared to standard nylon, the CF-reinforced material shows less thermal shrinkage and greater rigidity in the models.

MATERIAL

PC-CF

Polycarbonate additionally reinforced with carbon fibre, characterized by even greater strength and impact resistance. Due to its good dimensional stability, it is dedicated to the creation of components that require high accuracy.

MATERIAL

FLEXFILL 98A

It is a highly flexible material (98 ShA) with good mechanical properties. Good tear and tensile strength guarantees high quality properties of the created elements.

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SLA

Hardening of the liquid resin with a laser beam guarantees good quality and and resolution of the required designs. SLA technology enables complex geometries to be printed with high precision from a wide range of functional materials. It is the most precise 3D printing technology in the world. Allows to produce the finest details of 3D printed models.

MATERIALS WE USE

CLEAR RESIN
DURABLE RESIN
FLEXIBLE RESIN
GREYPRO RESIN
ELASTIC RESIN
HIGH TEMP RESIN
TOUGH RESIN

MATERIAL

Clear Resin

The material is mainly used to create transparent prototypes and conceptual models. It is characterized by high durability and quality of the printed surface due to its good geometric representation. Clear resin is a very good choice to show and highlight the inside and details of the construction.

MATERIAL

Durable Resin

A material that simulates the behavior of polypropylene (PP) due to its high impact strength, low longitudinal elasticity and low friction coefficient. Models made of this material are characterized by an aesthetically pleasing exterior surface. Durable resin is used in the preparation of prototypes and products with snap fasteners and connectors.

MATERIAL

Elastic Resin

This material is the most flexible material for prototyping components wich are normally made from silicone. The flexibility on the Shore’s scale is 50A. Suitable for elements to be bent and compressed.

MATERIAL

Flexible Resin

It is a light-curing resin used in Formlabs FORM2 printers. The material is used mainly for printing flexible elements with matt black delicate finish. This resin is suitable for creating ergonomic elements for tools, conceptual models or mock-ups of devices.

MATERIAL

GreyPro Resin

The first precision resin for Formlabs FORM2 printers. It is characterized by good thermal resistance and elongation. It is a material used in functional prototyping, as well as in the verification of mould fit, testing of production equipment and as a model in thermoforming and prototyping of injection parts.

MATERIAL

High Temp Resin

It is dedicated to static work of elements subjected to high temperatures. It is used during such production processes as thermal shaping, injection or casting.

MATERIAL

Tough Resin

This material was designed as an ABS equivalent due to its high tensile strength and modulus of elasticity. It is suitable for printing prototypes, assemblies and rigid functional parts.

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SLS-COMING SOON

Laser sintering of polyamide powders guarantees the highest durability and repeatability of serially produced elements. Enables the production of hundreds/thousands of pieces in a single run. Moreover, SLS technology does not require the use of supports – the models created are supported by powder excess surrounding the printout. This allows for printing more complex geometries than other 3D printing methods.

MATERIALS WE USE

PA12
PA12 FR
PA11
PA12 GF

MATERIAL

PA12

PA12 (PA 2200) is a perfect replacement for injection-moulded plastics. It is characterized by high chemical and mechanical resistance. It is used for printing utility parts, medical devices and high quality plastic elements.

MATERIAL

PA12 FR

PA2241 FR (fire resistant) polyamide PA12 meeting fire resistance class CS 25 / JAR 25 / FAR 25 § 25-853 (a) App. F Part I, ABD 0031 due to its halogen-based content. Flame retardant parts can be used in many industries where certified materials are required.

MATERIAL

PA11

PA 11 (PA 1101) is a medical grade polyamide with high impact resistance and high elongation. Environmentally friendly material, in compliance with DIN EN ISO 10993-5.

MATERIAL

PA12 GF

The material with the highest flexibility among the popularly used polymers. It is characterized by high chemical resistance to acids, alkalis and salts, as well as organic solvents. It is flammable, colourless, odourless and insensitive to water.

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Fill out the form and attach your file or call +1.855.466.3813.

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3D PRINTING APPLICATIONS

DRAFT PROTOTYPES

FUNCTIONAL PROTOTYPES

END USE COMPONENTS

PRODUCTION

Draft Prototypes

Incremental manufacturing methods accelerate the production of presentation machines. Mock-up of the building envisaged for revitalization, or the presentation of the machine at the industrial stand of the industrial company – thanks to the incremental technologies, the production process is significantly reduced while allowing the presentation and maintenance of accurate details. The possibility of making precise elements with advanced geometry is one of the advantages of 3D printing.

Functional Prototypes

3D printing technology is great for creating prototypes not only test, but also fully functional. Verification and verification of project assumptions is the main goal of creating prototypes. 3D printing gives the possibility of full control of the prototype creation process with the possibility of avoiding costly corrections and without the need for a large investment. Industrial companies using 3D printing technology to check the functionality and durability of their projects not only save time but also reduce costs.

End Use Components

Incremental manufacturing methods allow the creation of projects that can be verified and used on production lines. Thanks to 3D technology, which allows you to reduce time and costs already at the stage of prototype creation, final projects enable the acceleration of programming processes of industrial robots, which significantly reduces the time to implement new production lines in industrial companies.

Low volume production

3D printing is a solution that allows small series production of elements used by small enterprises. By using 3D printers already at the prototyping stage, you can optimize the design with respect to the user’s convenience, thereby increasing the comfort of using the final product. Thanks to the use of 3D printing for small-lot production, the company not only reduces costs, but also has the ability to create products tailored to customer needs.

3D PRINTS

FDM

PEEK

FDM

ABS

SLS

PA 2200

FDM

Fiberflex

FDM

SLA

CLEAR RESIN

DMLS

STOP TYTANU

FDM

ABS

FDM

PEEK

SLS

PA 2200

RECOMMENDATIONS

“So far we have shown our machines at our stands, which weigh up to several dozen tons! This involved very expensive transport. The mock-ups of the machines printed by 3DGence Services not only raised the interest among our exhibition booth guests, but helped to improve the transport and reduce the costs as well!”

Karolina Pastryk, Kierownik Marketingu i PR

“3D printed prototype of the new mode of the steering bracket was presented to the judges during the international competition, FSAE in Michigan. Due to the complex geometry of the bracket, it was impossible to use the tradisional CNC machines to create the prototype. Thanks to 3D printing technology and the 3DGence INDUSTRY F340, we were able to cut the prototyping cycle, and create and test our design within 2 days.”

Konrad Pajdzik, Leader Marketingu AGH Racing

“3D Printed prototype helped us verified the assumptions that we made for our project as well as confirm that the project was created within the tolerance and eliminate any mistakes. Using 3DGence 3D Printing Services along with the INDUSTRY F340 3D printer helped us to cut the implementation cycle and reduce the cost for the project.”

Zbigniew Chrobok, Inżynier ds. Procesu

“During the prototyping cycle is hard to achieve the perfect product especially from the ergonomic standpoint. Thanks to the print services we were able to bring our 3D models to life. 3D printing helped all of our departments add any changes to the product during the prototyping stage.”

Łukasz Sołtysiak, Inżynier ds. Produkcji

Consulting

3DGence America offers personalized advice on 3D printing technology and services based on specific requirements to assist in finding the most optimal, cost effective materials for each project.

  • Reviewing and advising changes to CAD files
  • Modify and optimize CAD file for 3D printing
  • Material consultation based on requirements
  • Printing and post-processing

Post-processing

Post processing is the final stage in the 3D printing process that is used to achieve the desired visual, tactile, and chemical requirements for each component.

3DGence America offers to following post processing services:

  • Chemical and mechanical smoothing
  • UV Exposure of resin prints
  • Gluing/assembling prints
  • Painting and Varnishing

Get a Free Quote.

Fill out the form details and attach your file or call +1.855.466.3813.

ULTEM™ is a trademark of SABIC