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Medical Grade Materials Available
Industrial 3D Printing Services
Highest Performance Materials: PEEK/PEKK, ULTEM, CF-PEEK/PEKK
Engineering Grade Materials: ESD-PC, PA-CF, PA-GF, PC, CF-PC
Concept Prototyping Materials: Pro-ABS, ASA, PA (Nylon), Flexible, PP
Functional Prototyping ● End-Use Parts ● R&D Support
Your Partner In Industrial 3D Printing
[email protected], 1-855-466-3813
3D PRINTING TECHNOLOGIES
FFF
FFF is a method of layering the molten thermoplastic material on a heatbed. This technology makes it possible to create utility models, prototypes, marketing mock-ups or composite elements. This is the most optimal method for quick prototyping of parts that must maintain the required standard tolerance. This technology makes it possible to create everything from concept models, functional prototypes, end-use parts and more. This is the most optimal and cost-effective method for quick prototyping of parts.
MATERIALS WE USE
ULTEM™ filament
PEEK, PEKK, CF-PEEK and CF-PEKK
ESD-PC
ASA
PRO ABS
PLA
MATERIAL
ULTEM™ filament
SABIC’s high performance ULTEM™ filaments are made with our proprietary ULTEM™ resin (PEI) technology, offering full lot traceability back to the raw materials.
MATERIAL
PEEK, PEKK, CF-PEEK and CF-PEKK
A material that perfectly combines good sliding properties, mechanical strength and resistance to high temperatures. Can be used together with the 3DGence ESM-10 soluble support material.
MATERIAL
PRO ABS
A material with engineering applications, durability and impact resistance. It is less brittle than PLA and has a higher resistance to high temperatures. PRO ABS has various variants of finishing such as grinding, varnishing, giving the possibility of obtaining prints of high visual quality.
MATERIAL
ASA
It’s a polymer with mechanical properties similar to ABS. The replacement of butadiene with rubber acrylic gives the material additional mechanical properties and resistance to UV radiation. ASA has a lower shrinkage ratio compared to standard ABS. The material is also characterized by very good resistance to weathering, chemical and thermal resistance and high gloss.
MATERIAL
PET
Hard raw material with high physical strength. This material is characterized by low moisture absorption and low shrinkage, which makes it possible to print large parts. This filter combines the properties of PET and ABS, which makes it suitable for a wide range of applications.
MATERIAL
FIBERFLEX 40D
It is a thermoplastic elastomer with high impact strength at low temperatures. The material has good physico-chemical properties. Filament is used to create rubber elements and machine parts.
MATERIAL
PA
Thermoplastic material for technical and functional applications. It is characterized by resistance to chemical compounds, high temperature and low abrasion. It is used in the creation of mechanical parts and technical elements such as bearings and gears.
MATERIAL
PP
The material with the highest flexibility among the popularly used polymers. It is characterized by high chemical resistance to acids, alkalis and salts, as well as organic solvents. It is flammable, colourless, odourless and insensitive to water.
MATERIAL
PC
Polycarbonate is a thermoplastic characterized by very high strength and impact strength. With features such as accuracy and dimensional stability, it is ideal for creating parts that require high durability.
MATERIAL
PA-CF
Nylon (PA6) additionally reinforced with carbon fibre. The material shows high thermal and chemical resistance. Compared to standard nylon, the CF-reinforced material shows less thermal shrinkage and greater rigidity in the models.
MATERIAL
PC-CF
Polycarbonate additionally reinforced with carbon fibre, characterized by even greater strength and impact resistance. Due to its good dimensional stability, it is dedicated to the creation of components that require high accuracy.
MATERIAL
FLEXFILL 98A
It is a highly flexible material (98 ShA) with good mechanical properties. Good tear and tensile strength guarantees high quality properties of the created elements.
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SLA
Hardening of the liquid resin with a laser beam guarantees good quality and and resolution of the required designs. SLA technology enables complex geometries to be printed with high precision from a wide range of functional materials. It is the most precise 3D printing technology in the world. Allows to produce the finest details of 3D printed models.
MATERIALS WE USE
CLEAR RESIN
DURABLE RESIN
FLEXIBLE RESIN
GREYPRO RESIN
ELASTIC RESIN
HIGH TEMP RESIN
TOUGH RESIN
MATERIAL
Clear Resin
The material is mainly used to create transparent prototypes and conceptual models. It is characterized by high durability and quality of the printed surface due to its good geometric representation. Clear resin is a very good choice to show and highlight the inside and details of the construction.
MATERIAL
Durable Resin
A material that simulates the behavior of polypropylene (PP) due to its high impact strength, low longitudinal elasticity and low friction coefficient. Models made of this material are characterized by an aesthetically pleasing exterior surface. Durable resin is used in the preparation of prototypes and products with snap fasteners and connectors.
MATERIAL
Elastic Resin
This material is the most flexible material for prototyping components wich are normally made from silicone. The flexibility on the Shore’s scale is 50A. Suitable for elements to be bent and compressed.
MATERIAL
Flexible Resin
It is a light-curing resin used in Formlabs FORM2 printers. The material is used mainly for printing flexible elements with matt black delicate finish. This resin is suitable for creating ergonomic elements for tools, conceptual models or mock-ups of devices.
MATERIAL
GreyPro Resin
The first precision resin for Formlabs FORM2 printers. It is characterized by good thermal resistance and elongation. It is a material used in functional prototyping, as well as in the verification of mould fit, testing of production equipment and as a model in thermoforming and prototyping of injection parts.
MATERIAL
High Temp Resin
It is dedicated to static work of elements subjected to high temperatures. It is used during such production processes as thermal shaping, injection or casting.
MATERIAL
Tough Resin
This material was designed as an ABS equivalent due to its high tensile strength and modulus of elasticity. It is suitable for printing prototypes, assemblies and rigid functional parts.
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SLS-COMING SOON
Laser sintering of polyamide powders guarantees the highest durability and repeatability of serially produced elements. Enables the production of hundreds/thousands of pieces in a single run. Moreover, SLS technology does not require the use of supports – the models created are supported by powder excess surrounding the printout. This allows for printing more complex geometries than other 3D printing methods.
MATERIALS WE USE
PA12
PA12 FR
PA11
PA12 GF
MATERIAL
PA12
PA12 (PA 2200) is a perfect replacement for injection-moulded plastics. It is characterized by high chemical and mechanical resistance. It is used for printing utility parts, medical devices and high quality plastic elements.
MATERIAL
PA12 FR
PA2241 FR (fire resistant) polyamide PA12 meeting fire resistance class CS 25 / JAR 25 / FAR 25 § 25-853 (a) App. F Part I, ABD 0031 due to its halogen-based content. Flame retardant parts can be used in many industries where certified materials are required.
MATERIAL
PA11
PA 11 (PA 1101) is a medical grade polyamide with high impact resistance and high elongation. Environmentally friendly material, in compliance with DIN EN ISO 10993-5.
MATERIAL
PA12 GF
The material with the highest flexibility among the popularly used polymers. It is characterized by high chemical resistance to acids, alkalis and salts, as well as organic solvents. It is flammable, colourless, odourless and insensitive to water.
Draft Prototypes
Incremental manufacturing methods accelerate the production of presentation machines. Mock-up of the building envisaged for revitalization, or the presentation of the machine at the industrial stand of the industrial company – thanks to the incremental technologies, the production process is significantly reduced while allowing the presentation and maintenance of accurate details. The possibility of making precise elements with advanced geometry is one of the advantages of 3D printing.
Functional Prototypes
3D printing technology is great for creating prototypes not only test, but also fully functional. Verification and verification of project assumptions is the main goal of creating prototypes. 3D printing gives the possibility of full control of the prototype creation process with the possibility of avoiding costly corrections and without the need for a large investment. Industrial companies using 3D printing technology to check the functionality and durability of their projects not only save time but also reduce costs.
End Use Components
Incremental manufacturing methods allow the creation of projects that can be verified and used on production lines. Thanks to 3D technology, which allows you to reduce time and costs already at the stage of prototype creation, final projects enable the acceleration of programming processes of industrial robots, which significantly reduces the time to implement new production lines in industrial companies.
Low volume production
3D printing is a solution that allows small series production of elements used by small enterprises. By using 3D printers already at the prototyping stage, you can optimize the design with respect to the user’s convenience, thereby increasing the comfort of using the final product. Thanks to the use of 3D printing for small-lot production, the company not only reduces costs, but also has the ability to create products tailored to customer needs.
3D PRINTS
FDM
PEEK
FDM
ABS
SLS
PA 2200
FDM
Fiberflex
FDM
SLA
CLEAR RESIN
DMLS
STOP TYTANU
FDM
ABS
FDM
PEEK
SLS
PA 2200
RECOMMENDATIONS
“So far we have shown our machines at our stands, which weigh up to several dozen tons! This involved very expensive transport. The mock-ups of the machines printed by 3DGence Services not only raised the interest among our exhibition booth guests, but helped to improve the transport and reduce the costs as well!”
“3D printed prototype of the new mode of the steering bracket was presented to the judges during the international competition, FSAE in Michigan. Due to the complex geometry of the bracket, it was impossible to use the tradisional CNC machines to create the prototype. Thanks to 3D printing technology and the 3DGence INDUSTRY F340, we were able to cut the prototyping cycle, and create and test our design within 2 days.”
“3D Printed prototype helped us verified the assumptions that we made for our project as well as confirm that the project was created within the tolerance and eliminate any mistakes. Using 3DGence 3D Printing Services along with the INDUSTRY F340 3D printer helped us to cut the implementation cycle and reduce the cost for the project.”
“During the prototyping cycle is hard to achieve the perfect product especially from the ergonomic standpoint. Thanks to the print services we were able to bring our 3D models to life. 3D printing helped all of our departments add any changes to the product during the prototyping stage.”
MORE 3D SERVICES
Consulting
3DGence America offers personalized advice on 3D printing technology and services based on specific requirements to assist in finding the most optimal, cost effective materials for each project.
- Reviewing and advising changes to CAD files
- Modify and optimize CAD file for 3D printing
- Material consultation based on requirements
- Printing and post-processing
Post-processing
Post processing is the final stage in the 3D printing process that is used to achieve the desired visual, tactile, and chemical requirements for each component.
3DGence America offers to following post processing services:
- Chemical and mechanical smoothing
- UV Exposure of resin prints
- Gluing/assembling prints
- Painting and Varnishing
Get a Free Quote.
Fill out the form details and attach your file or call +1.855.466.3813.
ULTEM™ is a trademark of SABIC
